Maybe they miniaturize the entire ship with some kind of shrink ray found in an ancient ruin? Like, a BoP gets made as a 400 kt ship, and then shrunk down to the size of 40 kt. And then they shrink the crew to match.Anything under 300kt is next to impossible to design. Mandatory parts and power takes up a massive chunk of your total space. The Oberth is literally impossible at its stated weight and even as a 400kt is a design challenge I'm not sure I'm capable of unless I play very fast and loose with the design or have the GMs give some very favorable rulings. The BoP? Forget it. The damn thing cannot be made under any circumstances. If we get into a general war I strongly suggest stealing the design and using it to turn our Excelsiors into Space Carriers.
Edit: gamed it out, BOP stats at T-1 is around 270-80kt on a bigger frame. So yeah, weight of parts is over 9 times bigger than the notional ship.
You've got to admit that a shrink ray wouldn't be the weirdest thing Starfleet ever found, so why couldn't the Klingons find one?
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