Space, Rockets, Satellites, oh my!

Unfortunate, though it is pretty common that a first launch might still have a problem or two. Hopefully they can still fix this in flight, or else fix what ever the problem was for next flight.
 
The first launch of Ariane 6 was mostly successful, which is good for ArianeGroup and for Europe.

Unfortunately, the anomaly means that two of the payloads failed to deploy and the upper stage will linger as space debris for a few years:

Article:
Compared with its predecessor, Ariane 6 comes with improvements, like an upper stage powered by an engine that can be reignited up to four times. This makes it possible for missions requiring orbits of different altitudes to fly on a single rocket.

[ . . . ]

As a result, the upper stage will not be able to maneuver itself out of orbit to burn up in Earth's atmosphere and avoid contributing to the growing population of space junk, a goal ESA has promoted with Ariane 6. Depending on the orbit, it could take years for the vehicle to naturally fall back to Earth.

[ . . . ]

Two re-entry capsules were supposed to be released as a demonstration of technology that may bring back cargo from space. But because of the anomaly, the re-entry capsules were not released.

Ariane 6 Lifts Off, But Second Stage Anomaly Spoils the Day

Posted: July 9, 2024 6:10 pm ET | Last Updated: July 10, 2024 8:40 am ET | Europe's Ariane 6 rocket lifted off successfully from Kourou, French Guiana on July 9, 2024, but a problem with the second stage spoiled the day.
Article:
Although it did relight a second time, it quickly shut down due to a yet-to-be-determined problem.

The engine was supposed to reignite a third time to deorbit the second stage into the Pacific Ocean to avoid cluttering Earth orbit. Two small capsules were to be released to test reentry technologies.

A graphic from ESA's live broadcast shows the path the second stage was supposed to follow in green, with it falling back to Earth, and its actual path in yellow. Without the APU, ESA's on-air commentators said further re-ignitions are not possible. The second stage remains in a stable orbit with the two capsules.



The payloads that Ariane 6 failed to release were Nyx Bikini and SpaceCase SC-X01

Article:
Hot on the heels of being selected for Europe's cargo transportation initiative to the International Space Station, the Exploration Company's Nyx Bikini intends to perform a ballistic reentry demonstration.

Nyx Bikini is a technology demonstrator of 60 cm diameter – about the size of a large lampshade – that will allow Exploration Company to get their first data on atmospheric reentry and calibrate their mathematical models.

[ . . . ]

Developed in just nine months and for a cost of under 2 million euros Nyx Bikini is an example of the new European space sector.

Article:
SpaceCase SC-X01 is built by ArianeGroup, the same company behind the Ariane 6 rocket that will launch it into space. Staying attached to the rocket's upper stage for the most part of its three-hour mission, SpaceCase will detach just minutes before the upper stage deorbits and head for a fiery controlled destruction in Earth's atmosphere.

[ . . . ]

Most spacecraft designed to return to Earth use ablative materials – as the outer layer heats up it will burn off and be whisked away, taking the heat build-up away with it, and on to the next layer until splashdown.

SpaceCase SCX-01 uses the same principle but its unique selling point is that its heat-protective shield – made of carbon resin called NAXECO® resin – is also the structure. Whereas most spacecraft heat shields are glued or bolted on to the spacecraft structure, often in tiles, SpaceCase SCX-01's monolithic heatshield is the structure of the capsule itself. This has many benefits from weight to simplicity and cost.


Prior to the launch, ArianeGroup had touted the ability to reignite the upper stage multiple times as a key innovation of Ariane 6:

Article:
"We have made a lot of innovations between Ariane 6 and Ariane 5. Innovation in particular on the upper stage of the launcher with two, brand new propulsion systems: the re-ignitable Vinci engine and also an auxiliary power unit," [Franck Huiban, Head of Civil Program at ArianeGroup,] said. "This gives Ariane 6 much broader mission capability compared to the Ariane 5, but of course, since we introduced an innovative system, we met some difficulties."

www.nature.com

Powerful Ariane 6 rocket poised to restore Europe’s access to space

After years of delays, the heavy-lift launcher is finally ready to send major scientific missions into space.
Article:
But the rocket does improve on the design of Ariane 5. One important innovation is the engine of the second stage, called Vinci, which is designed to be switched on and off multiple times. This will enable the stage to 'deorbit' and re-enter Earth's atmosphere after it has completed its tasks, rather than contribute to the growing problem of space debris, which is the case for many launch vehicles. "It's very important to clean space" after a launch, says Caroline Aussilhou, an Ariane 6 launch system engineer working at the ESA on secondment from CNES. Aussilhou contributed to the early development of the Vinci engine, which was initially designed for other rockets. "My old colleagues and I have been waiting 25 years to see this engine fly," she says.

arstechnica.com

Europe’s long-delayed flagship rocket is about to launch for the first time

“One of the main innovations on the launcher is the upper stage.”…
Article:
If all goes according to plan, the rocket will climb into low-Earth orbit, release nine small satellites, and exercise its upper stage with a series of burns to simulate maneuvers required on future operational Ariane 6 missions. Finally, the upper stage will steer toward a destructive plunge into the atmosphere over the Pacific Ocean and deploy two commercial reentry capsules to test heat shield materials.

[ . . . ]

The 40,000-pound (180-kilonewton) thrust Vinci engine gives the Ariane 6 several new capabilities lacked by the Ariane 5 rocket. The most fundamental of these upgrades is the Vinci engine's ability to fire up to four times on a single launch, replacing the one-burn upper stage engine flown on Ariane 5.

The restartable Vinci engine will allow Ariane 6 to deploy payloads at different altitudes, or inject satellites directly into high-energy geosynchronous orbits, like SpaceX's Falcon launchers or United Launch Alliance's Atlas V and Vulcan rockets. The upper stage also has an Auxiliary Propulsion Unit (APU)—essentially a miniature second engine—to fulfill several important functions.


Nevertheless, congrats to the Ariane 6 team on a (mostly) successful launch.

I expect the issues will be ironed out, and hopefully future launches will be even more successful.


Turns out, when you take your time, nothing has to explode.
Well, the part about taking their time is correct at least, given that the Vinci engine has been in development for a quarter century.
 
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arstechnica.com

Congress apparently feels a need for “reaffirmation” of SLS rocket

Because I'm tall enough, I'm orange enough, and doggone it, Senators like me.

"The Administrator shall assess the demand for the Space Launch System by entities other than NASA and shall break out such demand according to the relevant Federal agency or nongovernment sector," the legislation states.

uuh... That's a 4 billion dollar rocket sir. It's a bit expensive for any other agency or the private sector.
 
uuh... That's a 4 billion dollar rocket sir. It's a bit expensive for any other agency or the private sector.

We shouldn't exaggerate the price - it's "only" 2 billion USD per rocket.

The fact that the SLS lost to the Falcon Heavy for additional non-cost reasons is the true kicker here. The SLS simply shakes too much to readily launch probes with sensitive equipment. That's going to be at the back of the mind of the engineers building the next high-value space probe. Will they want their probe to go up in a shaking SLS, or just stick with the likes of Falcon Heavy/Starship/New Glenn?

If the SLS only gets to launch man-rated and manned spacecraft, the case for it is going to dwindle towards cancellation. (You don't need to use the SLS to visit the ISS or the future Starlab. And it seems launch costs will exclude launching commercial space stations using the SLS, in fact Starlab Space signed a deal with SpaceX for a Starship launch.)
 
A batch of defective chips may endanger NASA's Europa Clipper mission, currently scheduled to launch in October on a SpaceX Falcon Heavy:

Article:
The flawed chips in Europa Clipper are called metal-oxide-semiconductor field-effect transistors, or MOSFETs.

"We're seeing some of these MOSFETs fail at lower radiation levels" than the prevailing environment around Europa, Shannon Fitzpatrick, the head of flight programs for NASA's Planetary Science Division, said during a meeting of the Planetary Science Advisory Committee, a group of outside researchers who advise NASA, this week. She also said in the meeting that engineers had not yet solved the issue.

The chips currently in Europa Clipper are manufactured by Infineon Technologies, a German semiconductor firm. They are also used in military spacecraft. An Infineon spokesperson declined to comment on "actual or potential customers," but said that the company has "stringent processes in place to ensure compliance with all relevant quality and performance standards for our products."

Article:
Engineers at NASA's Jet Propulsion Laboratory (JPL), which leads the development of Clipper, discovered the problem in May after talking with colleagues about a classified satellite at a conference. They told the JPL staff that a batch of radiation-hard MOSFETs developed by Infineon Technologies, a leading commercial supplier, was falling far below desired performance levels.

[ . . . ]

Some years ago, Infineon changed its manufacturing process for its radiation-hard MOSFETs, which it designs to meet U.S. military specifications—the same radiation-resistance standards used by the Clipper team. After this change, the company's classified customers found that several lots of the transistors failed at lower than expected radiation levels, Fitzpatrick said. The company has already corrected the mistake, but Infineon did not report the flaw to NASA because the company did not know what the transistors would be used for, Fitzpatrick said. "They did not realize it was going to affect us." Infineon did not respond to a request for comment.

[ . . . ]

The transistors cannot simply be replaced. Clipper's aluminum-zinc electronics vault, meant to provide a measure of radiation resistance, was sealed in October 2023. Barring an indication that the faulty MOSFETs will cause catastrophic failure, the agency will likely seek to continue with the launch—although backup windows are available the next 2 years.

Article:
Engineers with NASA's Europa Clipper mission continue to conduct extensive testing of transistors that help control the flow of electricity on the spacecraft. NASA's Jet Propulsion Laboratory in Southern California, which manages the mission, began the tests after learning that some of these parts may not withstand the radiation of the Jupiter system, which is the most intense radiation environment in the solar system.

[ . . . ]

The issue with the transistors came to light in May when the mission team was advised that similar parts were failing at lower radiation doses than expected. In June 2024, an industry alert was sent out to notify users of this issue. The manufacturer is working with the mission team to support ongoing radiation test and analysis efforts in order to better understand the risk of using these parts on the Europa Clipper spacecraft.

Testing data obtained so far indicates some transistors are likely to fail in the high-radiation environment near Jupiter and its moon Europa because the parts are not as radiation resistant as expected. The team is working to determine how many transistors may be susceptible and how they will perform in-flight. NASA is evaluating options for maximizing the transistors' longevity in the Jupiter system. A preliminary analysis is expected to be complete in late July.

arstechnica.com

NASA’s flagship mission to Europa has a problem: Vulnerability to radiation

"What keeps me awake right now is the uncertainty."
Article:
Ars reached out to several experts familiar with the Clipper mission to gauge the likelihood that it would make the October launch window, and opinions were mixed. The consensus view was between a 40 to 60 percent chance of becoming comfortable enough with the issue to launch this fall. If NASA engineers cannot become confident with the existing setup, the transistors would need to be replaced.

[ . . . ]

"The most challenging thing we're dealing with right now is an issue associated with these transistors, MOSFETs, that are used as switches in the spacecraft," he said. "Five weeks ago today, I got an email that a non-NASA customer had done some testing on these rad-hard parts and found that they were going before (the specifications), at radiation levels significantly lower than what we qualified them to as we did our parts procurement, and others in the industry had as well."

[ . . . ]

These are precisely the kinds of issues that scientists and engineers don't want to find in the final months before the launch of such a consequential mission. The stakes are incredibly high—imagine making the call to launch Clipper only to have the spacecraft fail six years later upon arrival at Jupiter.


The author of the NYT article also commented on reddit:


View: https://old.reddit.com/r/SpaceXLounge/comments/1e18kwz/breaking_from_the_nytimes_europa_clipper_nasas/lctrs8s/

Sounds like the "non-NASA customer" with the "classified satellite" who tipped them off was a defense or intelligence agency.

It's a good thing they learned of the problem. Seems like NASA is debating whether the risks can be mitigated if they go ahead with the launch, or if they'll need to delay the mission for a hardware fix.
 
spacenews.com

Second SLS core stage ready to ship to Florida

NASA rolled out the second core stage for the Space Launch System rocket July 16 to ship it to Florida for the Artemis 2 mission next year.
The core stage, built at the Michoud Assembly Facility in New Orleans, rolled out of the manufacturing facility there and onto the Pegasus barge moored nearby. The barge will transport the stage to the Kennedy Space Center.

The stage, while largely complete, will undergo some additional outfitting once at KSC. It will then be attached to its two solid rocket boosters and interim cryogenic upper stage inside the Vehicle Assembly Building, followed by the Orion spacecraft for the Artemis 2 mission. That mission is currently scheduled for launch no earlier than September 2025.

Umph.
www.space.com

NASA cancels $450 million VIPER moon rover due to budget concerns

The agency plans to potentially reuse VIPER's scientific instruments and other hardware on future moon missions.
VIPER, short for Volatiles Investigating Polar Exploration Rover, was a robotic mission intended to land near the moon's south pole and spend 100 days scouting for lunar ice deposits. The rover was slated to launch in 2025 to the moon aboard an Astrobotic Griffin lander as part of NASA's Commercial Lunar Payload Services initiative (CLPS). Now, it appears VIPER will be scrapped for parts or potentially sold to industry.

The decision to axe the VIPER mission was announced today (July 17) in a teleconference; cancelling the program is expected to save the agency an additional $84 million in development costs. NASA has spent about $450 million on the program so far, not including launch costs.

...

At the time of its cancellation, the car-sized VIPER was completely assembled and undergoing environmental testing to ensure the rover could handle the physical stresses of launch and the harsh environment of space.
 
Whats fun is that $50+ million of the cost overrun is directly related to it being a CLPS program. Astrobotic asked for more testing to be done on the rover to make sure their lander could handle it. The thing is after helping make the cost overruns Astrobotic still is going to be paid for a moon landing it will just be with a mass simulator now.
 
🤦‍♂️
apnews.com

NASA says no return date yet for astronauts and troubled Boeing capsule at space station

Officials say two NASA astronauts will remain at the International Space Station until engineers finish working on problems plaguing their Boeing capsule.
NASA's commercial crew program manager Steve Stich said mission managers are not ready to announce a return date. The goal is to bring Wilmore and Williams back aboard Starliner, he added.

Stich acknowledged that backup options are under review. SpaceX's Dragon capsule is another means of getting NASA astronauts to and from the space station.

Engineers last week completed testing on a spare thruster in the New Mexico desert and will rip it apart to try to understand what went wrong ahead of the Starliner's docking. Five thrusters failed as the capsule approached the space station on June 6, a day after liftoff. Four have since been reactivated.

It appears degraded seals are to blame for the helium leaks and thruster problems — entirely separate issues — but more analysis is needed. The team will test-fire the capsule's thrusters this weekend while docked to the space station to gather more data, said Boeing's Mark Nappi.

...

Stich said that it's possible the problem could be addressed not by a design change, but by changing the ways in which the thrusters are used in flight (such as firing them less frequently). Discussions are ongoing at the most senior agency levels, he emphasized; NASA plans an agency-level review on [Starliner's current mission, known as Crew Flight Test] as early as next week, and the agency's Aerospace Safety Advisory Panel will also be invited to it, he said.

... NASA also extended CFT's initial limit in space past 45 days, saying the battery performance (which initially informed the limit) was doing better than expected in orbit. In today's briefing, Stich said the mission has now been officially rated for 90 days, or to Sept. 3.
 
A pretty strange sudden change, so far I know their management hasn't changed either. And considering they even gave a few tours in the past that let pictures and videos for their rocket be posted online, it seems like quite the turn around.

One wonders what changed.
 
arstechnica.com

NASA likely to significantly delay the launch of Crew 9 due to Starliner issues

The primary reason for the delay is rather surprising.

The Crew 9 delay is relevant to the Starliner dilemma for a couple of reasons. One, it gives NASA more time to determine the flight-worthiness of Starliner. However, there is also another surprising reason for the delay—the need to update Starliner's flight software. Three separate, well-placed sources have confirmed to Ars that the current flight software on board Starliner cannot perform an automated undocking from the space station and entry into Earth's atmosphere.


At first blush, this seems absurd. After all, Boeing's Orbital Flight Test 2 mission in May 2022 was a fully automated test of the Starliner vehicle. During this mission, the spacecraft flew up to the space station without crew on board and then returned to Earth six days later. Although the 2022 flight test was completed by a different Starliner vehicle, it clearly demonstrated the ability of the program's flight software to autonomously dock and return to Earth. Boeing did not respond to a media query about why this capability was removed for the crew flight test.

If true it is another drop in the "What is Boeing even doing" bucket.
 
Oh, that's not good. But it also makes total sense. That's why NASA is taking their time testing the thrusters. If they send the astronauts back on a Dragon, they risk Starliner being stuck as a permanent module on the ISS.Of course, Boeing can update their software so the capsule can undock itself, but this would be sending untested software into production. Who knows what kind of disasters this could create? Undocking is a sensitive part of the process, and no one wants the capsule hitting the ISS and damaging it
 
Can the Dragon dock with the Starliner? That would allow the crew to set the Starliner to a closed orbit, move over to the Dragon, and deorbit safely.
Starliner must move away from ISS before any maneuvers can take place, to avoid and risk of collision with the ISS. The first priority is the safety of human lives, and the second is the safety of ISS. No maneuvers can take place near the ISS without good reason. It's also not enough to simply move away from the ISS, without a good reason objects must leave ISS's orbit and not have their orbits intersect again with ISS's orbit again for safety reasons.

But Starliner doesn't have the software to undock autonomously or the confidence in their thrusters to operate properly to thrust away from ISS in the first place.

I recall it might take up to 45 seconds of thrusting from Starliner in order to remove it from ISS's orbit entirely.
 
But Starliner doesn't have the software to undock autonomously or the confidence in their thrusters to operate properly to thrust away from ISS in the first place.
I was talking about moving the crew over from the Starliner to the Dragon module, which doesn't require autonomous undocking, but since the thrusters are the main problem, that wouldn't help.
 
I was talking about moving the crew over from the Starliner to the Dragon module, which doesn't require autonomous undocking, but since the thrusters are the main problem, that wouldn't help.
Let's see, how to shuffle crew over... Complicating factors:
  • The lifeboat rule means that ISS is not allowed to have more crew onboard than seats on a docked capsule.
  • There are only two docking ports capable of handling Starliner and Dragon
Of the two ports, one is occupied by Dragon's Crew-8 and the other is occupied by Starliner. Crew-8 isn't due back until August 26th and is full. The current way to rescue Starliner's crew would be:
  • Crew-9 launches on Dragon with two empty seats
  • All members of Crew-8 get back into their Dragon and detach from the ISS
  • Crew-9 docks with ISS and and picks up Starliner's crew
  • Either Crew-9 undocks to return to earth and Crew-8 re-docks with ISS, or Crew-9 stays on ISS and Crew-8 returns to Earth.
Doable, but messy. Still need to deal with Starliner, but at least the crew are home.
 
abcnews.go.com

NASA says Boeing's Starliner astronauts may have to come home on different spacecraft

NASA officials said during a press conference on Wednesday that the astronauts who flew on Boeing's Starliner may have to come home on a different spacecraft.

Steve Stich, program manager for NASA's Commercial Crew Program, said NASA is considering sending SpaceX's Dragon Crew-9, set to launch to the ISS in September, with only two of the four astronauts assigned to it.

The spacecraft would carry extra spacesuits for Wilmore and Williams. However, the two would remain on the ISS until February 2025, when Crew-9 is set to return to Earth. Stich said the proposed plan has not formally been approved yet.

"Our prime option is to return Butch and Suni on Starliner. However, we have done the requisite planning to make sure we have other options open," Stich said.

Well we have news what NASA's backup plans are now.
 
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